Cabinet doors made to any size, in 1/16″ increments

Most door suppliers sell sizes. We cut to the opening. Every door and drawer front on this site is made to size — cut to the width and height you enter, in 1/16" increments, with no minimum order.

That sounds like a detail until you have priced a kitchen against a size chart, at which point it is the whole job.

What a size chart actually costs you

A fixed-size range looks cheaper per door and is usually more expensive per kitchen, for three reasons that only show up once you are building.

• Fillers. When the door cannot meet the opening, something has to make up the difference. Every filler is a piece to cut, finish and scribe, and it is visible.
• The reveal stops being yours. Rounding each door to the nearest available size changes the gap around it, and the gaps are what the eye reads. A run where the reveal varies looks wrong even when every door is square.
• The awkward opening sets the design. One opening that does not land on a listed size quietly dictates the layout around it, or gets a filler, or gets a door that is visibly not like its neighbours.

None of that is a problem you solve with a better chart. It is a problem that disappears when the door is cut to the hole.

What it changes for a shop

If you build cabinets, the useful consequence is that the door schedule stops being a constraint on the box schedule. You size the boxes to the room and the elevation, and the doors follow. No rounding, no reverse-engineering a layout to suit somebody else’s increments.

It also makes a reface quotable. On a reface the boxes are staying, so the openings are whatever the last shop built thirty years ago, and they are rarely standard. Doors cut to those exact openings are the difference between a reface that reads as new cabinetry and one that reads as a repair. The same applies to the flat parts — refacing versus replacing covers where each makes sense.

And it changes what you can say yes to. A single replacement door in a species you have not stocked for five years is an ordinary order here, not a favour.

What it changes for a homeowner

The common version of this job is that four doors are damaged, or one cabinet was added, and nothing on the market matches what is already on the wall. Cut-to-size means the question becomes the profile and the species rather than whether a size exists.

If you are replacing a handful rather than a kitchen, the two guides worth reading first are how to measure for replacement doors and working with existing hinge holes. Between them they cover nearly every way this goes wrong.

What "any size" actually means

Not literally any dimension — each profile has a minimum and a maximum, and the form will tell you when a size is outside what that style can be built at. Within that envelope, the increment is a sixteenth of an inch and there is no rounding.

The practical limits worth knowing before you design around them:

• Very small doors have a floor, because a five-piece door needs enough stile and rail width to hold a panel. Below it, a slab is the answer.
• Very tall doors have a ceiling that varies by profile and species, and a pantry door is the usual place it bites.
• Thickness is a separate question from width and height — how thick cabinet doors are covers what is standard and when it is not.

Choosing the style, then the size

Because size stops being a filter, the choice becomes the thing it should have been all along: what the door looks like. Shaker is the most-ordered profile here and the safest match for a kitchen built in the last twenty years. Inset panel styles sit the centre panel flat and recessed; raised panel gives the shaped centre most people picture as traditional. Thermal foil (RTF) is a separate route again, finished before it arrives — the RTF guide covers where it suits and where wood wins.

If the species is the open question rather than the profile, order a sample and look at it in the room’s own light before you commit a kitchen to it.

Everything is made to order in the United States and carries a limited lifetime warranty on materials and workmanship. Lead times are published, and there is no minimum — one door is as welcome as ninety.

Browse doors and drawer fronts, or ask us if you have an opening you are not sure can be built.